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Shield Gate Repair

FAAC Gate Operator Repair — Hydraulic Service

0:46Filmed on the job by Shield Gate Repair

What this video shows

FAAC builds hydraulic gate operators, which need different diagnostics and different parts to a chain drive. This shows the repair being carried out: pressure checked, seals addressed and the operator returned to normal travel speed.

The fault

  • The gate had been getting progressively slower over about eighteen months. By the time we were called it was opening roughly two-thirds of the way and stopping, and the owner had been told twice that the operator was finished and needed replacing with a different brand.

How it was diagnosed

  • Fluid level was low and the fluid itself was well past its service life. Operating pressure tested well below the manufacturer figure.
  • The ram seals had been weeping long enough to leave a residue trail down the housing — visible once the cover came off, and the reason the level had dropped.
  • Nothing was wrong with the motor, the board or the gate itself. The gate moved freely by hand through its full travel.

The fix

  • Replaced the seal kit, flushed and refilled with correct-specification fluid, and reset operating pressure to manufacturer figures.
  • Ran the gate through a full cycle sequence and re-checked pressure warm, since hydraulic behaviour changes as fluid comes up to temperature.

A FAAC that has become slow is almost always reporting hydraulic pressure, not a dying motor. The reason it gets quoted for replacement so often is that most technicians do not service hydraulics — which is a statement about the company, not about the gate.

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